Kamensk-Uralsky Metallurgical Works

Trade name	KUMZ
Type	Joint-stock company
Industry	Aluminum
Founded	1944
Headquarters	Kamensk-Uralsky, Russia
Area served	Worldwide
Key people	Alexander Semenikhin (Managing Director)
Products	aluminum alloy rolled, extruded, forged products
Revenue	US$ 422 million[1] (2014)
Operating income	US$ 57 million[1] (2014)
Net income	-US$ 39 million[1] (2014)
Number of employees	3,980 (2014)
Website	www.kumz.ru/eng

Kamensk-Uralsky Metallurgical Works J.S.Co. (KUMZ) is one of the town-forming enterprises of Kamensk-Uralsky, Sverdlovsk Oblast, Russia.^[2][3] KUMZ was founded especially for supplying of aerospace industry with semi-finished products in aluminium and magnesium alloys. Currently, the plant produces aluminium alloy billets, forged and rolled plates, roll bond heat exchangers, extruded rods, bars, tubes, drill pipes, profiles, die-forgings.

History

Central pass-through of KUMZ

Main office building

The History of KUMZ starts with Decision of Government of the Soviet Union No. 513-99C dated June 3 of year 1939 regarding building of the Works No. 268 for magnesium alloy products. The construction started in May 1940. During World War II the plant has received casting and rolling production equipment of Stupino metallurgical works evacuated from Moscow region. First aluminium alloy slabs were produced in February 1942.^[4]

First forged and extruded products were produced in the autumn of 1943. On May 5, 1944 in Pravda newspaper the report about the launch of the plant was published. This date is considered as birthday of the KUMZ. In 1945 new equipment for rolling production was installed. In 1949 KUMZ began the production of aluminium cookware.

In the 1950s the plant increased its production capacity and products range. New workshops were built: forging-extrusion (1951), casting (1958), extrusion (1959). In 1958 KUMZ has made first export delivery which included 2952 metric tons of aluminium alloy rolled products. In the same year for the first time magnesium rolled products were produced.^[4]

While initial production of aluminium alloy light weight drill pipes started at KUMZ in the 1950s.^[5] In 1972 KUMZ has built a new specially meant workshop.

In March 1966 the first mechanized line for roll bond heat exchangers production was launched at the plant. From that moment KUMZ supports high quality household refrigerators production.^[4]

On 8 July 1978 the Supreme Soviet of the Soviet Union awarded to the plant the Order of the Red Banner of Labour for successful development of production and realization of new technologies.^[4]

On November 30 of 1992 the plant was reorganized in Joint stock company.

In December 2007 green-field project for heat treatment of plates was launched.^[6]

In December 2011 KUMZ has entered in contracts for construction of new rolling mill complex comprising cold rolling mill, hot rolling mill and heat treatment of sheets. The total investments are estimated as 550 million euro.

In May 2012 unique vertical 300 MN forging press was launched after modernization.

Space Programmes

KUMZ takes part in all Russian (Vostok spacecraft, Voskhod spacecraft, Salyut program, Mir, Proton) and International space programs (International Space Station, Sea Launch).

Production

KUMZ main facilities are

• Casting shop
• Extruded tube production shop
• Extrusion shop
• Tool shop
• Forging shop
• Heat exchanger production shop
• Plate treatment shop
• Rolling-mill shop
• Research and development center

On-site Laboratory

Tensile specimen-round and flat

KUMZ has its own laboratory on-site which can perform different testing of aluminium alloy semifinished products in order to evaluate strength, ductility, chemical composition, uniformity of material:

• Spectral analysis
• Measuring content of the gas in metal
• Tensile testing
• Bending testing
• Hardness testing
• Macrostructure, microstructure control
• Fracture toughness testing
• Electroconductivity measurement
• Ultrasonic testing

World export

Nowadays main part of products produced by KUMZ is meant for export. Aluminium semi-fabricated products are delivered to 46 countries of the World – in Europe, North and South Americas, Asia, Africa, Oceania.

According to requirements of leading consumers of aluminium semis KUMZ received following certificates:^[11] ISO 9001:2000 and AS9100 (by SGS from 2006 till 2009, by TÜV from 2009), ISO 14001, OSHAS18001, Lloyd’s Register, Interstate Aviation Committee, Det Norske Veritas, Nadcap (NDT, Heat treating), IRIS (International Railway Industry Standard).

KUMZ products for export ex Russia are exclusively marketed by:

• A.S. Mill Products GmbH (Switzerland)
• A.S. Mill Products Inc (United States)
• A.S. Mill Products HK (Hong-Kong)

Company social policy

Chkalovsky Snow Town (January 2009)

Big number of large industrial enterprises in Kamensk-Uralsky resulted in lack of personnel and struggle for both workers and qualified engineers from the beginning of the 1950s. Solving the problem of housing was the main argument. Near the KUMZ site a new micro district has grown. It was named after Valery Chkalov. Ordinal habitation building pace in the 1980s was about 11000 m² per year. Company looks after of kindergartens, medical care and leisure of the staff:^[4][12]

• In 1964 the House of sports «Metallurgist» was built.
• In 1966 works polyclinic launched, in 1967 KUMZ launched policlinic for children in Chkalov microdistrict.
• In 1967 boating station on Iset river started its work (now it is the only working boating station in town).
• In 1969 the Palace of culture «Metallurgist» was built.
• In 1979 new therapeutic building was launched.
• In 1991 plant acquires recreation department «Ray» situated on the bank of Chervyanoe Lake.
• In 1992 the building of new school with winter garden in Chkalov micro district was finished.

Two times a year competitions in football, volleyball, basketball, chess, checkers, and track-and-field athletics between workshops teams take place.

Every year on the eve of New Year on the square in front of Palace of culture «Metallurgist» KUMZ builds Chkalovsky town of ice and snow. Ice-hills, snow and ice figures of famous fairy tales characters and Ded Moroz with Snegurochka, New Year's trees with colored garlands are opened for all townsmen.

Ecology

KUMZ as well as any of metallurgical enterprises harms the environment. In 2014 the contribution in atmosphere pollution of the plant was not marked as considerable in comparison to other enterprises of the region.^[13] KUMZ share in the discharge of sewage into the Iset River was 11.6% (3rd place in the town).

References