Square mils

In square mils, the area of a circle with a diameter of 1 mil is:

$${\displaystyle A=\pi r^{2}=\pi \left({\frac {d}{2}}\right)^{2}={\frac {\pi d^{2}}{4}}={\rm {{\frac {\pi \times (1~mil)^{2}}{4}}={\frac {\pi }{4}}~mil^{2}\approx 0.7854~mil^{2}.}}}$$

By definition, this area is also equal to 1 circular mil, so:

$${\displaystyle {\rm {1~cmil={\frac {\pi }{4}}~mil^{2}.}}}$$

The formula for the area of an arbitrary circle in circular mils can be derived by applying this conversion factor to the standard formula for the area of a circle (which gives its result in square mils).

$${\displaystyle {\begin{aligned}A&=\pi r^{2}=\pi \left({\frac {d}{2}}\right)^{2}={\frac {\pi d^{2}}{4}}&&({\text{Area in mil}}^{2})\\[2ex]&={\frac {\pi d^{2}}{4}}\times {\frac {4~{\textrm {cmil}}}{\pi ~{\textrm {mil}}^{2}}}&&({\text{Convert to cmil}})\\[2ex]&=d^{2}~\mathrm {cmil/mil^{2}} &&({\text{Result is in cmil}}).\end{aligned}}}$$

Square inches

To equate circular mils with square inches rather than square mils, the definition of a mil in inches can be substituted:

${\displaystyle {\begin{aligned}{\rm {1~cmil}}&={\rm {{\frac {\pi }{4}}~mil^{2}={\frac {\pi }{4}}~(0.001~in)^{2}}}\\[2ex]&={\rm {{\frac {\pi }{4{,}000{,}000}}~in^{2}\approx 7.854\times 10^{-7}~in^{2}}}\end{aligned}}}$

Square millimetres

Likewise, since 1 inch is defined as exactly 25.4 mm, 1 mil is equal to exactly 0.0254 mm, so a similar conversion is possible from circular mils to square millimetres:

${\displaystyle {\begin{aligned}{\rm {1~cmil}}&={\rm {{\frac {\pi }{4}}~mil^{2}={\frac {\pi }{4}}~(0.0254~mm)^{2}={\frac {\pi \times 0.000\,645\,16}{4}}~mm^{2}}}\\[2ex]&={\rm {1.6129\pi \times 10^{-4}~mm^{2}\approx 5.067\times 10^{-4}~mm^{2}}}\end{aligned}}}$

Formula 1: circular mil

Note: 1 inch = 1000 mils

${\displaystyle {\begin{aligned}d&={\rm {0.46~inches=460~mil}}\\A&=d^{2}~{\rm {cmil/mil^{2}=(460~mil)^{2}~cmil/mil^{2}=211{,}600~cmil.}}\end{aligned}}}$

(This is the same result as the AWG circular mil formula shown below for n = −3)

Formula 2: square mil

${\displaystyle {\begin{aligned}d&={\rm {0.46~inches=460~mils}}\\r&={d \over 2}={\rm {230~mils}}\\A&=\pi r^{2}={\rm {\pi \times (230~mil)^{2}=52{,}900\pi ~mil^{2}\approx 166{,}190.25~mil^{2}}}\end{aligned}}}$

Formula 3: square inch

${\displaystyle {\begin{aligned}d&={\rm {0.46~inches}}\\r&={d \over 2}={\rm {0.23~inches}}\\A&=\pi r^{2}={\rm {\pi \times (0.23~in)^{2}=0.0529\pi \approx 0.16619~in^{2}}}\end{aligned}}}$

Calculating diameter from area

When large diameter wire sizes are specified in kcmil, such as the widely used 250 kcmil and 350 kcmil wires, the diameter of the wire can be calculated from the area without using π:

We first convert from kcmil to circular mil

${\displaystyle {\begin{aligned}A&={\rm {250~kcmil=250{,}000~{\text{cmil}}}}\\d&={\sqrt {A~\mathrm {mil^{2}/cmil} }}\\d&={\rm {{\sqrt {(250{,}000~cmil)~mil^{2}/cmil}}=500~mil=0.500~inches}}\end{aligned}}}$

Thus, this wire would have a diameter of a half inch or 12.7 mm.